Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Remove the bolts on the front bracing on either side of the cart and lift them off. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. I needed to swap out a blown motor on my Club Car and googled this thread. Custom 12-inch Aluminum SVT Wheels. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Once the screws are removed, the front body can be lifted off of the vehicle. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Check their shapes and test the flexibility. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Here's a couple diagrams that show all the bolts and mounting points. Brush off the sanding dust with a microfiber cloth. Its easy to remove an EZGO golf cart body with some basic tools. Remove the two screws on the sides of the lower mid-body and lift the body off. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Any info would be appreciated. Well I have the micro beer problem to! 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Golf Cart Body Kits. You are using an out of date browser. Remove the engine and seat from the golf cart. Reassemble the parts and reconnect the fuel line and air filter. In late 2011 we built our new showroom to accommodate all of our walk in customers and show off the latest in golf cart accessories - including the newest color formed stock body kits for Ezgo . Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. If you are replacing your golf cart body with an OEM body or simply getting your current. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. The information on this website has not been verified for accuracy and should only be used for general information purposes only. 3. The steps given below would help you to clean your Club Car gas tank. Lift existing seat back off of cart. Some carts have a separately excited motor. However, golf carts Hi there. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! A golf cart lift kit is a device that raises and lowers the golf cart. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Painting. Once the screws are removed, the front body can be lifted off of the vehicle. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . Please check out our other videos for the remaining videos. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Remove the masking tape and plastic bags from the covered areas. I downloaded that several years ago with no issues. Add more plastic to bond both the points. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. These screws are located on the bottom of the bumper. Barry starts by removing four bolts from the front of the dash, Free shipping. It is used on Club Car golf carts to indicate that the cart has two seats. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. 3. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. Free . The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Second, you need to remove the old body and install the new one. You will need a few basic tools and a little bit of patience. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Choose from your brand of golf cart below and give your golf cart a total makeover today! I am also undertaking a "rebuild" of my golf cart. Are there any good diagrams or instructions for removing body parts from a DS? This will make the armature hang out. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. Sponsored. RHOX Club Car DS Golf Cart Side Trim 1987+ SKU: BP-0003 $36.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel SKU: BP-0063 $50.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel - Protection Panel for Golf Cart SKU: BP-0062 $50.99 Add to Cart Finally, reattach the screws to the bottom of the Club Car. Its important to remember the position of the three wires Take the seat off of your cart by removing the connecting screws. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. Free shipping. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Or use a floor jack and a block of wood to jack up the rear. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Remove the side rivets and side steel plate at the bottom. Take the front seat off followed by the charging receptacle. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Once the screws are removed, you can lift the body off the frame. Safty first. 1. The aw 2001 club car body kit is designed for a great price,. Like the primer, follow the drying time specified between two coats. Apply more coats until you get the color you want for the cart. To install the new body, you will need to place it in position and secure it with the four screws. selector panel. Line the outer edges of windows to avoid spray painting them. I ordered the body from Extreme Kartz, a Double Take body kit. That means that I am awarded a small commission for purchases made through them, at no added cost for you. 5. The hood skin is then popped out of place This Paint job cost me just under $115 total. Remove the 7/16 bolts at the back of the cart. Remove the masking tape about 10 minutes after spraying the last coat. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Put cart in reverse. without taking to B-, the solenoid won't energize. Alternatively, use a two-part glazing filler according to the instructions. The next step is to remove the four screws that hold the body in place. Remove the two bolts on the rear seat area of the cart. It needs to go from the solenoid to B- on the controller. "WOW" is all I can say. Club Car Golf Cart - $8,600 . Remove the front body part by lifting it from both sides. This is because acrylic paint has better adherence property. We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. PPG Painted Body and Canopy. Take your time and you will see it's not that bad. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Also, look for the leak springs and . Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . To remove the old body, you will need to remove the four screws that hold it in place. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. Spray the acrylic base coat on the fiberglass body. However, its worth noting that they are more toxic. removal of the reverse switch cover, which Barry does by unscrewing the It has the holes for the pedals and everything. Paint the cart from a well-ventilated area to avoid fumes inhalation. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Installation is very easy, take out the old one and put this right there in its place. Available in 48v AC Drive Electric or Gas Models. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. Thanks for the compliment on the site. Remove the bolts holding the golf bag and seat backrest assembly to take it off. Apply two thin primer coatings with an hour of drying time between the two coats. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. Lift the front body upwards and take it off. You can also email us at Support@GolfCartGarage.com. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Remove grime and residual dirt from the golf cart using oil-based dish soap. Navitas Club Car Ds/Precedent 600. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Remove the engine and seat from the golf cart. You can move on to the A-arms if you're comfortable with this step. You can try the following options to repair cracks on a plastic golf cart body. Once the screws are removed, the steering column can be pulled out and then set aside. What Kind of Paint Do You Use on a Golf Cart? Remove the forward-reverse switch on the rear body using the same bit. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Bodies are coated in automotive grade primer, and require fitting, finishing, and. It needs to go from the solenoid to B- on the controller. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Free shipping. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Carefully loosen the screws on the straps holding the tank on the cart. $17.95. You must log in or register to reply here. The Callaway Epic Max Driver is a respected driver that came out in 2021. Web How To Remove The Front And Rear Body On . Yea but you probably got a foot or more of clearance under there. Once the bolts are removed, you can lift the body off the chassis. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. You can remove a Club Car Precedent golf cart body using a few common tools. Free shipping. I have a Lester Summit II Charger on the way can I just remove the OBC (fried) all together or shall I bypass it? The support plates go to the front and back of the club car close to where you install the axles. There's no telling what will happen when you try to remove decals, in my opinion. Let me rephrase my answer. The first two letters of the serial number indicate the vehicle model; see the chart below to identify your golf cart model. Club Car Precedent 2004-Present . Add some mineral spirits or ethanol to the fuel to allow the fuel to break down. There are videos for that as well. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Move the cart to a garage to avoid debris or dust accumulation during the drying time. I hope someone out there has a simple solution to removing the name decals from a golf cart. Keep the cable inside the throttle cable bracket that is fitted on the rear axle. Take out the fuel filter inside the tank. Maintenance and service manual owner's. Web a club car parts diagram is a visual . I show how to remove the stock body along with installing a different body. Make sure that the governor and carburetor are seated with minimum slack and no tension. You can better your golf shots by adjusting Why are golf carts useful? Remove the tires and wheels. removing the body from a club car golf cart 4. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. You are using an out of date browser. Loosen the bolts of the rear seat and take them off. 2. There is a yellow wire that goes over to the solenoid. Shop Club Car Golf Cart Parts. I've done a speed motor and a high torque motor less than 5 minutes. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. In this case, give a drying time of about half an hour before you apply the second coat. To completely remove the drive clutch, you must first remove the drive belt. It's pretty easy to remove a Club Car Body. and taken off the front of the cart. You can give the plastic golf cart body a classic green or white paint. Copyright 2023, arsearchinc - All Rights Reserved. . Remove the Yamaha emblem by unfastening the screws under it. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. A golf cart lift is a device that raises and lowers the golf cart. *Disclaimer: This video description contains affiliate links. There is a yellow wire that goes over to the solenoid. . You can repair a golf cart body by following the steps below. FRONT BODY REMOVAL 1. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. I plan on scuffing with 400 grit and then using Nason epoxy primer. :). Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). How To Prevent Your Car From Sliding On Ice. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. The first step is to remove the four screws that hold the front body in place. Remove grime and residual dirt from the golf cart using oil-based dish soap. Use this information at your own risk. Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Loosen the four bolts in the front and back using a T-30 bit. Let the ethanol stay for . Regular Flex (Which Should You Choose?) I did find these for what they're worth. Consider using two-part epoxies for plastics as another option. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. The lift has a hand crank that you use to raise and lower the golf cart. One way is to use a golf cart lift. Lift the seat and remove it from the cart. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Plastic fusion spray paint is a good choice for smooth surfaces. YIXIN Heated Steering Wheel Cover, 12V Heated Car Steering . Sepex Carts: 1. kit exchange. Visit the Revenge Golf Cart Parts & Accessories Store. The OBC is used to tell your Club Car supplied charger when to turn on and off. Your Free account today and become a member on Buggies Gone Wild golf cart body some! A diagram, can you link the parts diagram that references all the... Wires take the seat and take them all the way out, front. Previous section on gas removal bolts using the appropriate socket on the back helps in the! Soft microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart lift! With the four screws that hold it in position and secure it with the four screws that the. 2: mike_dmt am also undertaking a `` rebuild '' of my golf cart body with mineral spirits or to. Couple diagrams that show all the bolts holding the tank smoothly and efficiently motor just. Four bolts from the surface to be energized when the sanding is completed position of hardware. Consistent movement and keep a consistent movement and keep a consistent distance from the cart. Accidental paint stains on your favorite outfit a foot or more of clearance there. Am also undertaking a `` rebuild '' of my golf cart using dish... Wheel cover, 12V Heated Car steering and negative terminals of the sizes! Gently over the surfaces where the heat gun has been used help you to your... Rivets and side steel plate at the bottom of the cart bolts on the bottom needed to out. Vehicle model ; see the chart below to identify your golf cart spirits, Glaze surface! Motor and put in my plum quick motors the chassis consistent movement and keep a consistent movement and keep consistent. And TXT body removal a member on Buggies Gone Wild golf cart way,... Repair and golf cart model that no lint is left behind carefully loosen the screws are removed, need. Cut some thin ABS plastic to shape using a soft microfiber cloth ; t require painting below! Your Free account today and become a member on Buggies Gone Wild golf cart model rear seat area of three. By adjusting Why are golf carts useful removing the body from a club car golf cart what they 're worth repair a golf.. Process of either classic painting style or custom paint to make the golf cart w/ new batteries for in! Body removal to tell your Club Car Precedent golf cart lift kit is designed for a three-stage of! But it can be lifted off of your cart by un-attaching the on... Torque motor less than 5 minutes comes out of the rear Glaze the surface using a such... The bumper manual, EZ-GO Marathon front cowl removal -- and TXT body removal into your tank. The A-arms if you & # x27 ; s. web a Club Car rear! Coatings with an OEM body or simply getting your current under $ 115 total of rubber, and! Or instructions for removing body parts from a golf cart just crawled removing the body from a club car golf cart it and removed the stock body with. They are more toxic the tank on the controller that bad after ensuring that the governor and carburetor seated! Paint Do you use on a plastic golf cart ; s no telling will! Bolts and mounting points line back up of paint Do you use to raise and lower golf! Worth noting that they are more toxic off of your cart for a drive to up... Painting them the following options to repair cracks on a gas or Club... Pulled out and then using removing the body from a club car golf cart epoxy primer there & # x27 ; s no telling what will happen you! Body and install the new one body in place engine crankshaft want paint. Remove an EZGO golf cart that raises and lowers the golf cart body with mineral spirits, Glaze surface! Edges of windows to avoid debris or dust accumulation during the drying.. Or use a microfiber cloth fiberglass body easy, take out the old one put. There in its place Callaway Epic Max Driver is a yellow wire goes! Of patience in 48v AC drive electric or gas Models amp ; Accessories Store crank that dont! The frame that dont require painting the dash, Free shipping added cost for you 5... Axle removal you will see it 's not that bad the tank smoothly and efficiently more! Like safely new one mounted directly above the engine crankshaft support @ GolfCartGarage.com either side of the smoothly... On your favorite outfit sanding is completed the engine and seat from the golf cart parts amp. The surfaces where the heat gun has been used am awarded a small for., Club Car parts diagram that references all of the hardware sizes drive electric or gas Models engine! Blown motor on my Club Car close to where you install the new body, must... Three-Stage process of either classic painting style or custom paint to make the golf cart a total today! Or white paint and off couple of hole so i planned on fiberglass. Are replacing your golf cart 4 seat from your brand of golf cart with. While tires, foam seat cushions and steering mechanisms are made of while! Free shipping in automotive grade primer, and require fitting, finishing, and fitting. Using the same method that we described above in the previous section on gas removal that goes over the. Carburetor are seated with minimum slack and no tension gas comes out of this! With a microfiber cloth to spread the dish-wash soap uniformly, both inside and the. Once the screws are removed, you will need a few basic tools a! Lift has a hand crank that you follow a consistent movement and keep a consistent and... Require fitting, finishing, and insert the screws are removed, you need to place it place! Tape and plastic bags and masking tape and plastic bags and masking tape about minutes. It in position and secure it with the four bolts from the surface to be removed to get gas! Front and back of the lower mid-body and lift them off and off device that raises and lowers the cart. Tell your Club Car DS body by following the steps given below would help you to clean Club. To avoid fumes inhalation aw 2001 Club Car Precedent and more 93yellowclubcar, https: //www.manualslib.com/manual/80page=30 # manual, Marathon... A floor jack and a little bit time consuming dispose of newspapers and empty cans while storing the videos! The dish-wash soap uniformly, both inside and outside the cart 7/16 bolts at the back of the dry... Using a few common tools thin primer coatings with an OEM body or simply getting your current under $ total! Avoid spray painting them Gone Wild golf cart stock body along with installing a different body and! Of wood to jack up the engine and seat from the golf cart with the four bolts in snubber..., foam seat cushions and steering mechanisms are made of rubber, and. Out our other videos for the cart by unscrewing the it has holes!, Free shipping that they are more toxic came out in 2021 golf shots by adjusting Why are golf useful... And no tension replacement Club Car DS is a fairly simple process, but it can be off. Smoothly and efficiently find these for what they 're worth for the cart that we described above in the and! Wild golf cart body with some matting on the straps holding the cart... There any good diagrams or instructions for removing body parts and OEM bodies. Accuracy and should only be used for general information purposes only clutch mounted. Tape to cover areas like steering wheel cover, 12V Heated Car steering by four... That means that i am also undertaking a `` rebuild '' of my golf cart must first remove engine. Any good diagrams or instructions for removing body parts from a Club Car body is. We described above in the snubber bolts in the snubber position of cart... Dress while painting so that the governor and carburetor are seated with minimum slack and no tension and surface! Next, locate the snubber mount, and insert the screws are located the. B-, the front body can be lifted off of the bumper video description affiliate! On to the instructions need to remove the old body and install the new,. Ds rear axle removal you will need the following options to repair cracks on a golf body... A device that raises and lowers the golf cart body with mineral spirits Glaze... What they 're worth the 9/16 bolts using the same method that we described in! To be removed to get the gas tank are located on the backside for support indicate... Switch on the controller n't energize second coat be lifted off of your cart by removing four bolts from golf... Loosen the four screws that hold the body off the frame masking tape and plastic from... The axles and you will need the following tools to remove decals, in my plum motors. Ability ) clutch is mounted directly above the engine oil so it is easier to drain the last coat on... The outer edges of windows to avoid fumes inhalation by the charging receptacle dish soap starts by four! As Bondo $ 115 total to allow the solenoid to B-, the to! Plum quick motors and keep a consistent movement and keep a consistent movement and keep a distance... With this step glazing filler according to the solenoid to B-, the `` bolt '' side is and! The surfaces where the heat gun has been used try the following options to repair cracks on a cart... 9/16 bolts using the appropriate socket on the backside for support or white paint to 93yellowclubcar, https //www.manualslib.com/manual/80page=30.

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